The Material Upgrade to Duraply

Pentagon Plays’ product development team is dedicated to finding the best quality, eco-friendly, sustainable materials, when designing and building its playground equipment. The newest material that Pentagon Play has approved and started to use is Duraply.

What is Duraply?

Duraply is a type of ultradurable plantation poplar plywood designed for outdoor use. It is made from premium single-piece core veneers sourced from European sustainable poplar plantations, making them eco friendly and excellent value! The panels of Duraply are lightweight, easy to machine, and fungal and insect-attack resistant.

Each entire panel undergoes an innovative treatment that enhances their exceptional durability, even after sanding or machining.

They come with a 15-year guarantee and are protected against delamination during harsh weather conditions. Perfect for multi-purpose products such as outdoor furniture, facades, signage, and outdoor playground equipment!

How is Duraply Made?

Duraply is made using premium single-piece core veneers from European sustainable plantation poplar plywood. Here’s a brief overview of the process and it's life cycle:

1. Sourced: Fast-growing, sustainable, European poplar plantations are used to produce the core veneers of every Duraply panel. Looking after environmental stewardship due to the sustainability of the poplar plantations. 
2. Treated: The veneers undertake a groundbreaking treatment that improves their surface quality and durability making them fungal and insect resistant.
3. Assembly: The treated veneers are then made into panels. This procedure guarantees that each panel is lightweight, easy to machine, and almost defect-free.
4. Finishing: Different decorative laminates can be placed on the panels to enhance surface quality, and resistance to impact and scratching.

Due to sustainable sourcing and innovative treatment, the Duraply panels are exceedingly durable and multifunctional for numerous indoor and outdoor uses.

What are the Benefits of Duraply?

Duraply has many benefits, making it a wonderfully versatile and durable choice for indoor and outdoor products:

• Highly Durable: Duraply has been made to withstand harsh outdoor weather conditions, including being fungal and insect resistant.
• Lightweight and Easy to Machine: All panels are made from high-quality poplar veneers, which are lightweight and easy to work with.
• Stability and Flatness: Duraply panels are renowned for their stability and flatness, enabling a high-quality finish when working with them.
• Sustainability: The wood used to make Duraply is from certified European fast-growing poplar plantations, which makes it an environmentally friendly and sustainable option. Plus promoting environmental stewardship. 
• Versatile Surface Quality: Due to their flatness and stability the panels offer a flexible medium for different designs as they are perfect for painting or coating with decorative finishes.
• Long-Term Guarantee: Duraply has a 15-year guarantee guaranteeing against delamination, fungi, and insect attacks.

The above features mean Duraply is a trustworthy choice for any indoor or outdoor project.

Duraply is Safe, Durable, and Easy to Install

Duraply is renowned for its exceptional resistance to insects and fungi, making it a highly reliable material for various applications, including playground equipment thus aiding childhood development.

This resistance is achieved through a combination of advanced treatment processes and the inherent properties of the materials used.

Insect and Fungi Resistance

• Advanced Treatment Process: Duraply panels undergo a specialized treatment process that enhances their resistance to biological threats. This process involves impregnating the wood with protective substances that deter insects and inhibit fungal growth. The treatment ensures that the panels remain unaffected by common wood-destroying organisms, even in environments where such threats are prevalent.
• High-Quality Materials: The panels are made from European poplar, a wood species known for its natural resistance to decay and pests. The poplar used in Duraply is sourced from sustainable plantations, ensuring that the wood is of the highest quality and free from defects that could compromise its integrity.
• Certifications and Standards: Duraply meets stringent safety and environmental standards, including CARB Phase 2 and US EPA TSCA Title VI certifications. These certifications not only guarantee low emissions but also confirm that the panels are treated to resist biological threats effectively.

Durability and Ease of Installation

Duraply is an incredibly durable wood, making it an excellent choice for playground equipment. Its durability stems from a combination of high-quality materials, advanced treatment processes, and inherent resistance to environmental factors. These attributes ensure that Duraply remains reliable and safe for long-term use, even in demanding outdoor settings.

• Dimensional Stability: One of the standout features of Duraply is its dimensional stability. Each panel is engineered to maintain their shape and size under varying environmental conditions. This stability is crucial during installation, as it reduces the likelihood of warping, swelling, or shrinking, which can complicate the installation process and lead to structural issues later on.
• Lightweight and Easy to Handle: Duraply panels are lightweight yet robust, making them easy to handle and install. This ease of handling minimizes the risk of accidents and ensures that the installation process is smooth and efficient with minimum waste. For playgrounds and playground equipment, this means that the structures can be assembled quickly and safely, reducing downtime and ensuring that the equipment is ready for use sooner.
• Long-Term Reliability: The stability and resistance of Duraply contribute to its long-term reliability. Once installed, the panels require minimal maintenance, as they are less likely to suffer from insect infestations or fungal decay.

This reliability is particularly important for playground equipment, where safety is paramount. Parents and caregivers can have peace of mind knowing that the equipment is made from materials that will remain safe and functional for years to come, creating sustainable playgrounds for all to enjoy!

Therefore, Duraply’s resistance to insects and fungi, combined with its dimensional stability and ease of installation, makes it an ideal choice for playground equipment and other applications where safety and durability are critical.

The advanced innovative treatment processes and high-quality materials used in Duraply ensure that it remains a reliable and safe option, providing long-term benefits and peace of mind for users.

Pentagon Play offer a 5 year guarantee on the Duraply produts, because this product is so durable and equipped to tackle the harshest of weather conditions.

Duraply is Environmentally Friendly

Duraply is an environmentally friendly material, known for its low environmental impact and sustainable sourcing. This makes it an excellent choice for those looking to minimize their ecological footprint while still using high-quality wood products.

Sustainable Sourcing:

• Poplar Tree Plantations: Duraply is made from European poplar, which is sourced from sustainably managed plantations. These plantations are carefully maintained to ensure that the harvesting process does not deplete natural resources. Poplar trees grow quickly, making them a renewable resource that can be replenished more rapidly than many other types of wood.
• Responsible Forestry Practices: The plantations follow responsible forestry practices, which include replanting trees and maintaining biodiversity. This ensures that the ecosystem remains balanced and that the environmental impact of harvesting is minimized. By using wood from these plantations, Duraply supports sustainable forestry and helps protect natural forests from over-exploitation.

Low Environmental Impact

• Low CO2 Emissions: The production process of Duraply is designed to minimize CO2 emissions. From the harvesting of the poplar trees to the manufacturing of the panels, every step is optimized to reduce the carbon footprint. This includes using energy-efficient machinery and processes that emit fewer greenhouse gases.
• Eco-Friendly Treatment Process: Duraply undergoes a specialized treatment process that enhances its durability and resistance to decay, insects, and fungi. This process uses environmentally friendly substances that do not release harmful chemicals into the environment. As a result, Duraply panels are safe to use and have a lower environmental impact compared to other treated wood products.

Manufacturing Process

• Efficient Use of Resources: The manufacturing process of Duraply is designed to make efficient use of resources. This includes maximizing the yield from each log and minimizing waste. Any wood waste generated during the process is often repurposed or recycled, further reducing the environmental impact.
• Sustainable Production: The production facilities for Duraply are equipped with modern technology that reduces energy consumption and emissions. This includes using renewable energy sources where possible and implementing measures to reduce water usage and waste.

Duraply is an environmentally friendly material that combines sustainable sourcing with low CO2 emissions and an eco-friendly treatment process.

By using poplar from responsibly managed plantations and optimising the manufacturing process, Duraply ensures a low environmental impact while providing a high-quality, durable product. This makes it an excellent choice for those looking to make environmentally conscious decisions. 

Can You Use Duraply For Play Equipment?

Duraply is ideal for playground equipment due to its exceptional durability, resistance to insects and fungi, and eco-friendly properties. Its stability ensures safe, long-lasting structures in any climate.

Lightweight and easy to handle, Duraply simplifies installation and maintenance, making it a reliable, eco-friendly option for creating safe and enjoyable play environments. A huge plus for schools, nurseries and play areas in outdoor spaces in the UK!

Duraply Plywood is a versatile material widely used in various applications due to its exceptional durability and resistance to environmental factors.

In exterior construction, Duraply is favored for its ability to withstand harsh weather conditions, making it ideal for cladding, roofing, and outdoor structures. Its stability and resistance to decay ensure that buildings remain structurally sound over time.

Duraply is also popular in the furniture and decoration industry. Its smooth surface and ease of machining allow for the creation of high-quality, aesthetically pleasing furniture pieces. Additionally, its strength and stability make it suitable for both indoor and outdoor furniture, providing versatility and creativity for designers and manufacturers.

The same properties that make it ideal for construction, marine, and furniture applications—durability, resistance to insects and fungi, and stability—also make it perfect for creating safe and long-lasting play structures in outdoor spaces.

As the industry continues to recognize the benefits of Duraply, its use in playground equipment is expected to become more common. This shift will ensure that playgrounds are not only fun and engaging environment, but also safe and sustainable for future generations.

What Pentagon Play Equipment Is Made From Duraply?

Pentagon Play has recently embraced the innovative material Duraply to manufacture a new range of playground equipment. Duraply is renowned for its exceptional durability, weather resistance, and eco-friendly properties, making it an ideal choice for outdoor play structures.

This material is engineered to withstand harsh environmental conditions, ensuring that the equipment remains safe and functional for years to come.

The unique benefits of Duraply include its resistance to rot, decay, and insect damage, which significantly reduces maintenance costs and extends the lifespan of the playground equipment.

Additionally, Duraply is made from sustainable sources, aligning with Pentagon Play’s commitment to environmental responsibility.

By incorporating Duraply into our designs, Pentagon Play aims to provide children with safe, long-lasting, and environmentally friendly play options. This recent change marks a significant step forward in our mission to create innovative and sustainable playground solutions.

As Pentagon Play continues to explore the potential of Duraply, we plan to expand our range of playground equipment, offering even more fun and durable options for children to enjoy.

Construction Tables - The Workshop Package

All three tables in the Pentagon Play's Workshop Package (the Construction Table, the STEAM Table, and the Construction Workbench) are crafted from Duraply, known for its exceptional durability and safety. Duraply’s unique properties make it an ideal choice for playground equipment, especially for items that experience heavy use and physical interaction from children.

As discussed, Duraply is engineered to resist rot, decay, and insect damage, ensuring that these tables remain in excellent condition for decades. This upgrade to Duraply wood means that the tables will withstand the rigors of daily play, including the inevitable bumps, knocks, and spills that come with active use.

The material’s robustness reduces the need for frequent maintenance and repairs, providing a long-lasting solution that keeps the equipment safe and functional.

Children often get very physical with play equipment, using it for various activities that test its strength and stability. Therefore, it’s crucial to use materials that can endure such wear and tear.

Duraply not only meets but exceeds these requirements, offering a safe and durable option for play. Its eco-friendly nature also aligns with sustainable practices, making it a responsible choice for both the environment and the well-being of the children.

By incorporating Duraply into the Construction Table, the STEAM Table, and the Construction Workbench, Pentagon Play ensures that these pieces of equipment will provide a safe, enjoyable, and long-lasting play experience for children.

The Wigwam

The Pentagon Play Wigwam has been expertly constructed from Duraply, a material celebrated for its outstanding durability and weather resistance. This upgrade to Duraply wood ensures that the Wigwam remains in excellent condition, regardless of the weather conditions it faces.

Duraply is designed to withstand harsh environmental factors, including rain, snow, and intense sunlight, making it an ideal choice for outdoor play structures.

The Wigwam, being a popular piece of playground equipment, requires a material that is both strong and durable to ensure the safety of the children using it.

Duraply meets these requirements perfectly. Its resistance to rot, decay, and insect damage means that the structure will maintain its integrity and safety over time, reducing the need for frequent maintenance and repairs.

Children often engage in vigorous play, climbing, and interacting with the Wigwam in various ways. Therefore, it is crucial to use a material that can endure such physical activity without compromising safety.

Duraply’s robustness ensures that the Wigwam can handle the wear and tear of daily use, providing a safe and enjoyable play experience for children.

By incorporating Duraply into the construction of the Wigwam, Pentagon Play guarantees a long-lasting, weather-resistant, and safe play structure that children can enjoy for years to come.

This commitment to quality and safety underscores the importance of using the best materials available for playground equipment.

Active Play Bridge Walkway

The Play Bridge Walkway from Pentagon Play has been meticulously constructed using Duraply, a material renowned for its exceptional durability and resilience.

This upgrade to Duraply wood ensures that the Bridge Walkway remains in top-notch condition, regardless of the wear and tear it endures. Duraply is specifically designed to withstand harsh environmental conditions, including rain, snow, and intense sunlight, making it an ideal choice for outdoor playground equipment.

Children often get very physical with the Bridge Walkway, running, jumping, and climbing on it, which requires a material that is both strong and safe. Duraply meets these needs perfectly.

Its resistance to rot, decay, and insect damage means that the structure will maintain its integrity and safety over time, significantly reducing the need for frequent maintenance and repairs.

The robustness of Duraply ensures that the Bridge Walkway can handle the vigorous play activities of children, providing a safe and enjoyable experience. The material’s eco-friendly nature also aligns with sustainable practices, making it a responsible choice for both the environment and the well-being of the children.

By incorporating Duraply into the construction of the Play Bridge Walkway, Pentagon Play guarantees a long-lasting, durable, and safe play structure that children can enjoy for years to come.

This commitment to quality and safety underscores the importance of using the best materials available for playground equipment.

Embrace the Benefits of Duraply Plywood Today!

Schools, holiday parks, leisure centres, and other clients will immediately notice the significant improvements in quality, durability, and safety with the introduction of Duraply in Pentagon Play’s playground equipment.

Duraply’s exceptional properties make it an ideal material for outdoor play structures, ensuring that they remain in excellent condition despite constant use and exposure to various weather conditions.

The robustness of Duraply ensures that the equipment can withstand the vigorous physical activities of children, maintaining its structural integrity and safety over time.

Safety is a paramount concern for any play environment, and Duraply excels in this regard. Its strength and stability make it a reliable choice for structures that children climb, jump, and play on daily.

Clients can have peace of mind knowing that the equipment is built to the highest safety standards, reducing the risk of accidents and injuries.

Furthermore, Duraply’s eco-friendly nature aligns with sustainable practices, making it a responsible choice for environmentally conscious clients. By choosing playground equipment made from Duraply, clients are not only investing in high-quality and durable products but also contributing to a more sustainable future.

As Pentagon Play continues to innovate and expand its range of playground equipment, clients can look forward to more products receiving the Duraply upgrade.

Stay tuned for future updates to this page, where we will announce any new additions to our Duraply-enhanced product line. Our commitment to quality, safety, and sustainability ensures that Pentagon Play remains a trusted partner for creating exceptional play environments!